Vehicles

1995 Saab 9000 Aero


Maintenance Log

Details Mileage Date Description
Photos 118,141 11/23/2007 Saab purchased.
Photos 119,000 11/24/2007 Cleaned the entire car.
Photos 119,000 11/24/2007

Replaced burned out headlights and highbeam bulbs with Syvania Silver Stars.
Replaced burned out driving lights with Autozone generic bulbs.

Photos 119,000 11/27/2007 Replaced burned out fog lights and fixed fog light mounting hardware.
Photos 119,000 11/30/2007 Replaced various interior lights. Patched hole in exhaust. Attempted to fix headlight relay but its still works only half the time. Cleaned cabin air temperature sensor but that little bugger still making whining noise.
Photos 119,000 12/5/2007 Replaced both front door interior lights and reflectors
Photos 119,000 12/15/2007 Replaced both front drive axles, all 4 brake rotors and pads.
Photos 119,200 1/6/2008

Cleaned (again) and lubed cabin air temperature sensor.
Replaced bad photosensor in Saab Trip Computer (SCC) so that display is not permantly on night mode and dim.
Replaced cracked rubber vacuum hose in engine compartment.
Installed aftermarked Prosport mechanical boost guage.
Fixed loose headlight switch.
Removed Automatic Climate Control (ACC) unit to replace burned out bulb. Bulb is not standard and will have to ordered.
Replaced burned out liscense plate bulb.

Photos 119,200 1/7/2008 Replaced front hood badge (or as saab owners on the other side of the pond call it, bonnet badge)
Photos 119,500 1/13/2008 Ran a compression test, all 4 cylinders tested fine (170, 175, 170, and 170 PSI).
Changed engine oil and filter. Used Mobile Clean 7500 5w30.
Photos 119,600 1/16/2008 Replaced missing dome light. Replacement does not have security motion sensor.
Replace glazed rear view mirror.
  120,600 3/2/2008 Had wheels rotated, balanced, and aligned
Photos 120,800 3/12/2008 Drained coolant and flushed system. Replaced thermostat with factory spec 89 degree. Refilled coolant with Audi coolant. Replaced spark plugs for NGK Iridium plugs
Photos 121,300 3/14/2008 Had Jak Stoll install new 3" stainless steel turbo back exhaust, replace exhaust manifold gasket, replace 2 broken exhaust manifold studs, install stage 3 ECU, and install his favorite spark plugs.
Photos 122,000 3/22/2008 Replaced headlight relay, bulb check relay, and hazard light relay. This fixed my turn signals / hazards but did change the fact that my headlights were always stuck on. After much research headlights are always on by design so I unplugged day time running light relay now DRL always off but at least I can turn my headlights on/off.
Photos 122,000 3/25/2008 Installed fuel / air ratio guage as a way to confirm that fuel pump needs to be replaced to suppor the new tuned ECU (increased boost pressure)
  122,300 4/4/2008 Adjusted rear brakes so that emergency brake worked again. I do not recall the e-brake on the saab ever working however its possible I broke it when I replaced all brake rotors and pads.
Photos 122,600 4/18/2008 Replaced cracked serptentine belt. Further secured the battery by adding a custom battery tie down.
  123,000 5/30/2008 Replaced Direct Ignition (DI) casette.
Photos   6/25/2008 Replaced burned out rear brake light.
Photos 124,800 6/28/2008 Changed oil and oil filter (10w40). Diagnosed leaky BPC valve. Diagnosed leak in windshield washer fluid reservoir
Photos 124,800 7/4/2008 Replaced BPC, radio attenna, ACC lightbulb, crankcase breather valve, oil drainplug seal.
Photos   7/28/2008 Replaced faulty ECU that burned up the BPC valve.
    7/30/2008 Tightened left front wheel nut. Somehow it loosened, cause a wicked noise when turning right.
Photos 125,900 10/5/2008 Cleaned idle control valve,
Cleaned MAF sensor,
Replaced fuel filter,
Added dielectric grease to spark plugs to prolong life of DI Casette (ignition unit),
Added bottle of SeaFoam to 1/2 tank of fuel
Photos 126,000 11/18/2008 Replaced DI with used unit, replaced all 4 spark plugs, replaced BPC valve with a used unit.
Photos 126,500 12/7/2008 Replaced all three mosfets in the ECU
Photos   12/16/2008

Verified no leaks in turbo tubing.
Disconnected factory boost gauge since it was leaking air, now relying on aftermarket boost gauge.
Verified proper operation of wastegate and blow off valve.
Replaced degraded vacuum hose in aquarium for boost gauge. The weak hose always blew off the pressure tap. Replaced it with new rubber hose.
Determined current BPC valve resistence is low on one side.
Changed transmission fluid with Amsoil Series 2000 20w-50 Synthetic (per instructions on Townsend website)
Attempted to fix broken rear window defroster lines. It didnt work.

  127,000 1/18/2009 Diagnosed consitently dead battery as a bad battery opposed to an open circuit or some other small drain.
Photos 127,200 2/7/2009 Replaced turn signal / cruise control stalk so that I am no longer missing cruise control set button.
Replaced side view mirror switch.
Replaced bulbs in heated seat switches.
Photos 128,000 2/21/2009 Changed engine oil and filter.
Photos 128,300 3/11/2009 Pushed out dent in the rear passenger door.
Photos 129,000 4/26/2009 Replaced the air conditioning blower motor transistor. Previously, the AC fan was stuck on full blast. Now I can control the fan speed again.
  131,600 7/4/2009 Replaced front windshield wipers
  132,300 8/9/2009 Changed engine oil and filter (Mobil 10w40)
Photos 132,500 8/16/2009 Replaced A/C blower motor controller. Fixed vacuum hose leak. Replaced wood grained center console with a black one.
Photos 133,000 8/29/2009 Replaced shot blower motor and a leaking heater core. Also re-replaced the blower motor controller
Photos 133,000 9/7/2009 Replaced failing central door lock ECU.
Tightened cylinder head bolts
Repainted valve cover
Replaced valve cover gasket
Replaced valve cover breather assembly
Photos 133,300 9/19/2009 Patched windshield washer fluid reservoir (again, doh!)
Replaced missing turbo exhaust flange bolt
Photos 133,300 9/20/2009 Installed new used passenger side view mirror
Installed Abbott Racing polyurethane engine torque bushings
Photos 133,600 10/7/2009 Had New German Performance perform the following work:
Install Abbott Racing polyurethane transmission mount
Install Spec Stage 2+ clutch (509 ft lbs torque), model SS103H
Install Spec lightweight flywheel with 8 new flywheel bolts, model SS10A
Install new OEM clutch slave cylinder
Replace rear main seal
Replace left front axle seal
Replace tranny fluid (Amsoil Series 2000 20w-50 Synthetic)
Photos 133,600 10/11/2009 Fixed cruise control. Clutch and brake sensor braket was out of alignment.
Photos 134,400 10/30/2009 Replaced dented left rear door with a new used one
Photos 134,600 11/7/2009 Started soundproofing entire car to lessen exhaust noise
Photos 134,800 11/13/2009 Replaced shift coupling in attempt to fix tough time getting in reverse (didn't fix it)
Photos 134,800 11/15/2009 Added a cigarette lighter power port to rear ash tray to power more electronics on road trips.
Photos 134,800 11/16/2009 Painted left rear door's handle. It had turned gray, now back to jet black. Will paint rest later if the paint holds up well.
Photos 134,800 11/19/2009 Replaced suspected worn shifter bushings. Turned out the old ones were ok. Car still has difficulty getting in reverse.
Photos 135,000 12/1/2009 Replaced low beam headlights. Used Sylvania Silverstar 9006 ST/2 bulbs.
  135,000 12/28/2009 Parts car purchased due to issues with my current tranny. Parts car is a running 1994 9000 Aero with it's own set of problems. Get ready for a flurry of part swaps!
  135,900 1/24/2010 Changed engine oil (Mobile clean 5000, 10w-40).
Fixed serpentine belt that was coming loose
Photos 136,000 3/28/2010 Replaced missing idler pulley
Photos 137,000 4/30/2010 Replaced serpentine tensioner. Took toolbox out of parts saab.
Photos 139,500 10/1/2010 Changed engine oil (Rotella T 15w-40)

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