Vehicles

rv - Replacing water heater and replacing polybutylene water lines with pex

During our last RV outing the hot water heater sprung a leak. I am sure the tank and all the plumbing were original. In fact, the RV has polybutylene (hence forth called pb) water lines. This was just the excuse I needed to get in there are make some serious upgrades.

  1. The old water heater came out and a beautiful stainless steel tank went in, complete with a new 120 VAC heating element and thermostate. The new tank retained the engine coolant heat exchanger.
  2. I replaced all the PB water lines with pex. This covers the fresh water tank, toilet, bathroom sink and shower. I did not do the lines going over the ceiling to the kitchen sink / city water connection. I will get to those later
  3. I installed a shower head on the outside of the RV to make it easier to clean the kids off before they track dirt in the RV.
This job took a long time. Besides the normal lead time sourcing parts, I also had never done pex work before. It was easy, easier than copper, and slightly easier than CPVC since the pipe can bend. I can't bend too much though so you still have lots of joints in the confined space of the RV.
I ordered PEX to PB adapters and I am very happy I did. That allowed me to leave the PB going over the ceiling to the kitchen. Some day I will finish replacing those PB lines but trying to do all of that in one shot would have made for a VERY LONG project.

Pictures

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old water heater in place
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pb hot water line, I don't think its every been off
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cold water inlinet has PB check valve
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white check valve still seems to work though I won't be reusing
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most stuff disconnected
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finally I can see the thermostat
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4 bolts hold tank support in place, just removed 2 on the left side
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the clamp thingies that hold the pipe to the supports were very annoying to dislodge
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tank still supported by the blue metal support on the back
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gross, and you won't believe the gunk that came out when I rinsed the tank out
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original robert shaw thermostat
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cut a hole at the X to access the bolt on the bank of the water heater tank
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thank god that worked, what a huge time saver
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I can't believe the drain allowed any water to flow out at all
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now I have plenty of space for replacing plumbing lines
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I needed to go on a camping trip before I finished replacing the tank
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so I temporarily bypassed the water heater so at least I had cold water for my trip
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of course my toilet valve sprang a huge leak
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pulled off the valve
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Did you know that I love quarter turn valves? You do now
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I eventually came back and replaced that gray pb line too
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removed the plaid cover for the water tank
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I hate this heater tube. It's supposed to heat the bathroom but it fails. And its in the way
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cut the heater tube
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and removed it from under the water tank. So much space for activities!
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Removed the heater tube from back here too
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this stainless steel check valve got put on the water heater cold water inlet
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turns out this thing is extremely noisy. I endedup removing it entirely
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This was only a fraction of what I needed to complete the job
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What a cool pex adapter, 1/2" FPT with integrated quarter turn valve
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Picked up some bogie greasers at the same time I got the water heater. Will install them later
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Also finally got a jack adapter
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ended up using 1/2" pex everywhere. 3/8" not commonly available and 1/4" too small
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the new stainless steel water heater is a work of art
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heat exchanger is completely isolated (2 times over) from the water in the tank
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My first connection. By the end of the day I was a pro
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had to remove medicine cabinet in order to hold plubming in back to remove shower head
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gray pb line visible, goes from sink to shower head
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picture taken towards fridge and front of RV
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now more directly tied into the drain
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I needed about 3 feet to connect to toilet, what a pain
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Another awesome pex connector, 1/2 T with 3/8" compression fitting for toilet, awesom
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finally removing PB lines
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yeah, this will work. Just need to route line behind toilet
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looking good
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out the back wall of the bathroom and tied into pex line
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needed a way to hold pipe securely so I could attach outdoor shower head
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drilled hole too small, pressed in pipe.
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Later I replaced the shorter pipe with a longer one to give me more space
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water line for outdoor shower head will be hard to get to once water heater installed
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longer pipe installed
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looking good
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yay, now I have an outdoor shower head. Quarter turn valve will get installed inside by water heater
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goes from sink to shower head
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gray pb already coupled to pex (both 3/8"). Now temporary shark bite goes from 3/8" pex to 1/2" pex
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this let me avoid replacing water lines to kitchet at this time
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checking fitment
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blue pex with 2 90's goes to outdoor shower head
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test fit
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the cold water inlet (bottom) has ss check valve installed. Ultimately it was too loud so I removed
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Brain fart, accidentally installed hot line to cold faucet and vice versa
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yeah, hot going to wrong side
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this turd was way too loud. replaced with straight pipe
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getting there
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rerouted lines so bathroom sink has hot and cold on correct side
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white handled quarter turn valve shuts off water to outside shower, good for winter
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outside shower also has button right on it for local control
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all the old pb lines I removed
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